The Star Dam site.
Innovation and Opportunity
Calleja Group embraces innovation in operations, service delivery and infrastructure. Since its beginnings in 1950, Calleja Group has developed a competitive research and innovation ecosystem which has enabled some of the teams’ innovative ideas and businesses to succeed.
We invest in the Group’s research and innovation resources, and in translating outcomes into commercial opportunities. This will help grow our key capabilities and create new jobs, preparing us to tackle the big challenges of the future.
A circular economy - the future of waste management in Victoria
Population growth, sustainability, climate change, the changes to Victorian waste recycling markets and the advent of new technologies all contribute to a changing waste management landscape.
The Calleja Group understands the challenges facing business and communities and we continue to investigate innovative circular economy initiatives that will divert more waste from landfill and recover more valuable resources from waste received.
Resource flows in a circular economy, Recycling Victoria: A new economy. Click to enlarge.
Star Dam Rehabilitation
The Calleja Group is starting the rehabilitation of its Star Dam site, which will kickstart the renewal of Parwan Creek – up to 20 years ahead of schedule.
By investing in the rehabilitation of the disused quarry and mine MBC will create a wetland that will become a major habitat for the endangered growling grass frog.
COLDry and MATMOR technology
With the coal mine continuing to produce coal for a range of fertilisers and soil conditioners, the Calleja Group has worked for more than two decades to develop two patented technologies, COLDry and MATMOR, to enhance the use of brown coal as a fuel and as a reductant to produce steel.
To assist this complex process, Calleja constructed two pilot manufacturing plants at JBD in 2003, with the objective to develop the technologies for future commercialisation. Once proven, the patents were sold to Environmental Clean Technologies Ltd (ECT), a Melbourne listed company. ECT now operates the pilot plants at JBD.
Innovative management of environmental impacts
MBC has many measures in place to protect our water, air and soil and to limit litter as part of our commitment to minimise impacts of operations on the environment.
We use innovative materials recovery technology to sort through all the waste that comes to the site in order to recycle as many materials as possible.
The MBC Soils composting facility ensures that green waste is reused rather than disposed of in landfill.
We are actively engaged in research into organics processing and use advanced technologies to maximise re-use and resource recovery.
Landfill Gas
MBC has a series of wells installed in the closed landfill cells, as well as a flare to destroy the Landfill Gas (LFG) captured in the wells to create Australian Carbon Credit Units (ACCUs). One ACCU equates to one tonne of carbon destroyed.
The rights to the LFG currently being created by decomposing waste in the closed cells at MBC is owned by a third party who will continue to install wells to create LFG from future landfill cells.
Landfill Gas Collection. Click Image for larger view
Landfill Gas Flare at Maddingley Brown Coal.
Case Study
Australian Bio Fert
Through investment in Australian Bio Fert (ABF), the Calleja Group has supported ABF since 2019 to establish the pilot plant in Maddingley at JBD Industrial Park, which was used for product development and demonstration of its processing and environmental capabilities to the Environment Protection Authority (EPA).
ABF developed a series of biological fertiliser formulations to meet the growing demand within the agricultural sector to transition from traditional chemical fertilisers, as well as diverting poultry waste from landfill.
Successful independent trials have confirmed ABF delivers similar nutrient levels to plants as more traditional chemical fertilisers, whilst improving soil structure to enable more sustainable farming practices.
In December 2021, chemical giant Incitec Pivot bought a majority share in ABF with plans to construct a new processing plant at Lethbridge, Victoria.